Insys Electrical & Controls - Industrial Automation

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ORGANIC COMPOST MANUFACTURING MACHINE

Application

Organic Compost Manufacturing Machine Ver1

Product

Genie NX PLC 16/8 IOs, PR69 PID Controller.

Description

This machine is used to recycle the food waste & convert into compost. Food wastes will put from top through a crusher along with this some chemical will add inside the mixer. The mixer will mixes crushed food waste with chemical at specified temperature for several time. An induction motor is used to drive the mixer. It will rotate clock wise for some time & stops for some time. Again it will runs in anticlockwise direction for some time. Genie NX will control the process. One heater is controlled by PID for maintaining the temperature (150⁰ to 250⁰C).

Composting Process Flow

Food Waste Input

Organic waste fed from top

Crushing

Food waste crushing process

Chemical Addition

Composting agents added

Mixing

Bi-directional mixing

Mixer Operation Cycle

Clockwise Rotation

Timed operation for thorough mixing

Pause Period

Settling time for optimal processing

Anticlockwise Rotation

Reverse mixing for uniformity

System Components

Genie NX PLC

16/8 IOs

PR69 PID Controller

Temperature Control

Heater System

150°C - 250°C

Induction Motor

Bi-directional Drive

Crusher Unit

Food Waste Processing

Mixer Chamber

Chemical Integration

Technical Parameters

Operating Conditions

Temperature Range: 150°C - 250°C

Control System: PID Temperature Control

Process Type: Automated Recycling

System Features

PLC I/O: 16 Input / 8 Output

Motor Direction: Bi-directional

Operation Mode: Timed Cycles

Key Features

Automated food waste recycling

PID temperature control