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ORGANIC COMPOST MANUFACTURING MACHINE

VERSION 2.0 Enhanced with HMI & Analog Control

Application

Organic Compost Manufacturing Machine Ver2

Product

PL100 8/8 IOs with 4-channel, PR69 PID Controller, Unison PHT SSR.

Version 2.0 Improvements

HMI Interface

Enhanced operator control

Analog Sensing

PT100 to 4-20mA conversion

Phase Control SSR

Precise heating control

Description

This machine is used to recycle the food waste & convert into compost. Food wastes will put from top through a crusher along with this some chemical will add inside the mixer. The mixer will mixes crushed food waste with chemical at specified temperature for several time. An induction motor is used to drive the mixer. It will rotate clock wise for some time & stops for some time. Again it will runs in anticlockwise direction for some time. PL100 & HMI will control the process. Heater is controlled by reading analog value from sensor using PT100 to 4-20mA transducer for maintaining the temperature (150⁰ to 250⁰C).

Enhanced Control System

HMI Control Interface

Real-time process monitoring
Temperature setpoint adjustment
Mixer timing control
Process status indicators

Analog Control System

PT100 temperature sensor
4-20mA signal conversion
PID temperature control
Phase angle SSR control

System Architecture

PL100 PLC

8 Input / 8 Output

4-Channel Support

HMI Display

Operator Interface

Process Monitoring

PR69 PID

Temperature Controller

Analog Processing

Unison SSR

Phase Angle Control

Heating Management

Temperature Control Flow

PT100 Sensor Temperature Detection

4-20mA Converter Signal Processing

PID Controller Control Logic

SSR Heater Heat Application

Technical Specifications

Control System Ver2.0

PLC Model: PL100 8/8 IOs

Channel Support: 4-Channel

User Interface: HMI Display

Temperature Sensor: PT100

Process Parameters

Temperature Range: 150°C - 250°C

Signal Type: 4-20mA Analog

Heating Control: Phase Angle SSR

Motor Operation: Bi-directional

Key Features Version 2.0

Enhanced HMI control interface

Analog temperature sensing

Phase angle heating control

Multi-channel PLC support

Organic Compost Two